State-of-the-Art Ultrasonic Welding Services

Sonic welding (also known as ultrasonic welding) is the process by which an acoustic tool is used to transfer vibration energy through parts to the surfaces that are desired to be joined. JEM Electronics utilizes sonic welding to produce very clean, spliced wire connections that are more efficient to produce and easily repeatable. This process yields several advantages over traditional welding, which tends to consume more energy and produce a more tenuous bond.


Benefits of Sonic Welding:

  • Provides a better connection over time
  • Resists moisture
  • Resists vibration
  • Environmentally friendly (requires less energy to produce)

Due to the specific benefits that sonic welding provides, this technique is primarily used in the automotive industry, where moisture and vibration resistance are a necessity given the operating conditions.

Sonic Welding with JEM Electronics

JEM uses machines with the latest technology to perform ultrasonic welding processes. Our ultrasonic welding equipment allows us to splice a wide variety and gauge of wires while enabling rapid application and tooling change-over.

Note: Sonic welding services are available for JEM Electronics products only; we do not offer this as a standalone service.

To learn more about how our services can benefit your application, contact JEM Electronics today.